Apparatus for heading tubular members



Feb. 3, 1959 F. J. FUCHS, JR., Erm.

APPARATUS FOR HEADING TUBULAR MEMBERS Filed Feb. 29, 1956 9 Sheets-Sheet 1 Feb. 3, 1959 F. J. FUCHS, JR., E'rAl.

APPARATUS EOE HEADING TUBULAR MEMBERS 9 Sheets-Shei, 2

Filed Feb. 29, 1956 5 r. 5) R JR Y O )E T S D www E C O V UU n m FA A .5. J L m5 cw NR .|l A RMQ.

F. J. FUCHS, JR., mum. 2,871,734

APPARATUS FOR HEADING TUBULAR MEMBERS Feb. 3, 1959 9 sheets-smet 3 Filed Feb. 29, 1956 INVENToRs k FRANCIS J.FUGH5,J| CHA RLES L.SAUNDER`5,

BY, Q.Q.Mmg,

AHRE;

Feb. 3,\ 1959 F. J. FUCHS, JR., ET All.

APPARATUS FOR HEADING TUBULAR MEMBERS 9 sheets-sheet 4 v Filed Feb. 29V, 1956 INVENTORS FRANCI5 J. FU'CH5,J|2

CHARLES I .sAuNolaRsJ BY E ATTORNEY 4 Feb. 3, 1959 F. J. FucHs, JR., ETAL 2,871,734

APPARATUS FOR HEADING TUBULAR MEMBERS I Filed Feb. 29, 1956 Y 9 Sheets-Sheet 5 55 .z -5., if"

RANcls J. FucHs,Jr. CHARLES L. sAuNDERf;

. ATTORNEY Feb. 3, 1959 F. J. FUCHS, JR., ETAL 2,871,734

APPARATUS RoR HEADING TUEULAR MEMBERS Filed Feb. 29, 1956 l 9 Sheets-Sheet 6 f/ @7.7. M ff fifi-fw INVENTOR:

FRANCIS J. FUcHsJr.- CHARLES LsAuRuJERsJ BY CLA.

Feb. 3, 1959 F. J. FcHs, JR., ETAL l 2,871,734

APPARATUS FOR HEADING TUBULAR MEMBERS Filed Feb. 29, 195e. 9 sheets-sheet 7 FRANCIS J. FucHsJn CHARLES LSAUAJDER@y BY GWG.

ATTORNEY Feb. 3, 1959 F. J. FUCHS, JR.,l ET AL APPARATUS FOR HEADING TUBULAR MEMBERS 9 Sheets-Shea?l 8 Filed Feb. 29, 1956 ATTORNEY CHARLES L.5AuNnE Rs!) S FRANCIS Fuel-15J.:

Feb. 3, 1959 F..J. FUCHS, JR., ETAL 2,871,734

APPARATUS FOR HEADING TUBULAR MEMBERS Filed Feb. 29, 1956 9 SheebS-Shee' 9 IN VENTORS FRANCIS J. Fuc H5,.r.. CHARLES: L..5AUr-uJ|aR5l f`f @Mmvw l; ATTORNEY 2,871,734 APPARATUS FR HEADIG' TUBULAR y'lVIElVlBERS Francis J. Fuchs,- Jr., and Charles L. Saunders, Winston- Salem, N. C., assigner-s to Western-Electric Company, Incorporated, NewYork, N. Y., incorporation .of New Yori:

Application' February 29, 1956,' Serial No.A 568,573 6 Claims. (c1. 78-17) The present invention relates to a swagingv apparatus.y andmore particularly to ahydraulically operated; swagingv apparatus for Wave guide tubing,

The use of wave guides for transmission in' microwave systems having a plurality of frequency bands of; wide range is possible ifthe dimensions, alignment and/or concentricity of the wave guides are held to very close tolerances.

In utilizing waveguides in such systemsit is necessary to connect sections in the constructionofa network of` transmission towers or lines which may extendacrossa continent, to replace `defective sections, and to insert at the proper location auxiliary equipment necessaryfforeffective transmission or control. Furthen, as the wave guide lines may be lled with a suitable gasxsuchias dry air or nitrogen to protect the `interior from corrosion', or to minimize breakdowns at high voltage, itis necessary to have a sealed joint and for electrical reasons the .joint must mate nearly perfectly all around the inner perimeter of the tubing. This presents the problem of providing* suitable wave guide sections-which will permit achievement of the requirements set forth above.

it has been the practice in thei past tol utilizetubular members to which a ilangehas been soldered, but this has resulted in a certain amount of distortion due to warpage from the soldering heat. Also, in instances where threads have beenl provided to join sections, it has been found that the threads weaken the tube, and further that it is very expensivel to form threads :of the requiredv precision.

The present invention is an improvement of the method and apparatus for swaging anges on` tubular -members as disclosed in the copending application Serial No. 469,489, tiled on November 17, 1954, in the names of Theophile- Corbeels and Robert N. Marshall, wherein tubular members are formed with a head portion on the extremity thereof by applying pressuretoan end of the tubular member while securing the tubular ,member against lateral movement and while supporting the internal surfaces thereof.

It is an object of theprcsent inventiont-o` provide a` swaging apparatus in whichvhydraulically operatedpiston-v cylinder assemblies-are adapted to be actuated in apredetermined sequence in which the timing of the sequencey is rdetermined .bythe` pressure withinthesystem together with the provision of operating theassernbly in a forwardv sequence or a reverse sequence dependinguponthe estab lishment of certain fluid and electrical circuits.

lt is another object of the present invention to provide a hydraulic power` transmission systemV particularly adapted for the automatic operation oftheswaging machine which when started will operateautomatically-to cause the several fluid motors to operateinproper seV quence or which may be stopped=or reversed atwill.

A `further object of the present 4inventionrislto-provide lubricating means which willautomatically `lubricate the. moving parts of `suchaI machine,

"nited States Patent ICC Another object of the invention is to providea novel indexingmeans wherebyfa tubetcan be placed in the ma'- chine for performing a swaging or similar operation upon a machine of the abovegnature Vin whichthe tube will bei manually insertedintothe'machine, automatically positioned, and then clamped by a pair of cooperating .chuck-Vl` ing die members,` allbefore the: shaping and formingsoperations yare commenced. l

A still further object of the present invention is to pro-l videa machine of .the above nature in which a tube Ystopping` member will'be 'removed yfrom-the path ofthe forme ing tool before thelatter engages the yend ofthe tube.

Yet another objectof. the present invention is topfovide a novel apparatusY for automatically lubricatingf a mandrel yand the? tube onlyat such time as the mandrel :is being inserted into the tube.

Another object ofthe invention is to providea tube swaging machine with novel means for positioning and' clampingthe end-of the tube'to be swaged and hydraulic' meansv associated'.therewithv for actuating a pluralityzof lluid motors.

:A further object of the'present invention theA clamping means comprises inserts for releasably ena gaging segmentsnofuheclamp contacting the tube asf ther tubeis removed from the clamps;

A still further object-of thepresent invention vis-to. pro'- vide a safety. feature whereby the apparatusy may bel stopped. or reversed in-an'emergency-orat any desired' time by pressing-.a stop or reverse button.-

Other objects and features of the invention ,will be moref readily understood from thefollowing detailed descriptiorv when read inconjunction Vwith the accompanying draw` ings, in which:

Fig,..1 shows'afragrnental side elevation viewofthel swaging. apparatusin the unoperated position;

Fig. shows .a fragmental top plan View ofthe: appa'- ratus of Fig. 1 in theoperated position;

Fig. 3 shows a fragmental'cross-sectional Viewv taken 1 except showing the substantially -on line 3 3 of Fig. apparatus in. the. operated position;

Fig. 4 shows a. fragmental.crosssectional view of the`r apparatus taken substantially on line 4-4 of Fig. 2;

Fig. 5` is a cross-sectional view of the `apparatus taken substantially on line-S-v-S. of Fig. 1;

Fig, 6 is a cross-sectionalview taken substantially on line-'fof Fig, l;

Fig., 7 'is ,a fragmental cross-sectional view of the:y apparatus taken substantially on 'line 7-7 of Fig. 4except as it would vappearifFig. y4 where unsectioned :insteadof' in crossfsection;

Fig. 8 is a cross-sectional enlarged view of the'apparatus taken substantiallyon, line 3''8 of Fig. 4;

Fig. 9 vis a yfragmental-enlarged viewtakensubstantiallyv Fig.. 13 is radiagram -of the electrical circuitslof the' swagingapparatus;

Fig. 14-is afy diagramy of -itheffhydraulic circuitofthe' Patented Feb. 3, 1.959

is to provide a tube swaging machine of the` above character wherein' the apparatus taken' Fig. 16 is an enlarged detailed fragmental cross-sectional view of the ange positioned on the tubular member which is secured in the clamping means prior to the swaging operation;

Fig. 17 is an enlarged detailed fragmental cross-sectionall view similar to Fig. 16 after the tube has been swaged;

Fig. 18 is a fragmental top plan view of the end of the swaging apparatus which supports the end of the tubular member opposite the end which is being swaged;

Fig. 19 is a fragmental side elevation view of the end of the swaging apparatus as shown in Fig. 18, and

Fig. 20 is a fragmental end view of the end of the swag ing apparatus as shown in Fig. 18.

Referring now to the drawings wherein like reference numerals designate similar elements throughout the several views and particularly Figs. 1 and 2 thereof, a swaging machine is shown comprising a framework comprised of two longitudinal tension rods 21 and 22 supported upon a base, not shown, by support members 23 and 24 therebetween and near opposing ends thereof. The rod members 21 and 22 must be of sufficient strength since the entire strain produced by the heading of tubular members is absorbed by the tension rods 21 and 22. The relative movement of the supporting members 23 and 24 is prevented by projections 26 and 27 thereon, respectively, engaging slots .28 and 29 in the rod members 21 and 22 and also by bolt means 31 and 32. The block member 24 has a plurality of U-shaped cut-out portions for the work to rest in, one being larger than the other to facilitate placing a flange 138 on both ends of a shorter tubular member 35 than would otherwise be possible. The rod members 21 and 22 are provided with threaded ends 33-33 which project beyond the support member 24 and which have mounted thereon nuts 34-34 which secure additional rod members 36 and 37 thereto. The rod members 36 and 37 are supported at the opposing end by support means, designated generally by the numeral 40. The support means consists of an upright member 63 secured to the end of each of the rods 36 and 37 by bolt means 70. The upright members 63-63 are braced by two crossed L-shaped members 64. Located between rods 36 and 37 is a hydraulically operated backstop member 38 to position the tubular member 35 and to prevent any longitudinal movement of the tubular member 35 during the insertion of a mandrel, designated generally by the numeral 39.

The mandrel 39, as indicated in Fig. 3, which may be constlucted of polished steel of slightly larger dimensions than the normal inside dimension of the tubular member 35, has a rounded end section to avoid marking and scoring the inside surface of the tube 35. It has been found that by applying a lubricant to the mandrel 39, prior to the insertion thereof into the tube 35, that the mandrel 39 is more readily extracted and scoring of the inside surface of the tube 35 is avoided. rl`he mandrel4 39 comprises hollow cylindrical sections 41 and 42 secured to each other by male and female threaded end portions 43 and 44, respectively, and has a recess 46 around the periphery adjacent the rounded end thereof which communicates with a hollow bore 45 (Figs. 4, 5, and 9) by means of ports or radial outlets 47 so that a suitable lubricant may be delivered through the bore 45 and ports 47 to the inner surface of the ,tubular member 35. Force is applied to the mandrel 39 by a hydraulic piston cylinder assembly, designated generally by the numeral 48, to insert the mandrel 39 into the tube 35 a sucient distance so that clamping pressure will not be applied on the rounded end portion and/or recess 46 by a clamping means, designated generally by the numeral 49, thereby avoiding the possibility offorming a mark on the inside surface of the tube 35 by the clamping pressure at the recess 46 or at the rounded end portion of the mandrel 39. The piston cylinder assembly 48 is secured to support member 23 by means of bolts 5l` A PStOn 52 of the piston cylinder means 48 passes through an aperture 53 in the support means 23, and an integral rod member 54 is secured to one end of the mandrel 39 by a ball and socket coupling designated generally by the numeral 56.

Referring now to Figs. 2, 6, and l5, forward stop members 57 and 5S are normally in the open position shown in the solid lines, but during the positioning of the tubular member 35 and retraction of the mandrel 39, are in the position as shown in the dotted lines. The stop members 57 and 58 are two at semicircular members secured to pivoted arm members, designated generally by numerals 59 and 61. The arms 59 and 61 arepivotally securedto the rod member 21 by pins 62-62 passing through apertures in the arms 59vand 61 and apertures in brackets --65 secured to the rod 21. The arm members 59 and 61 are actuated by the reciprocating motion of a block 66 connected thereto by links 67-67. The block 66 is actuated by a piston cylinder assembly designated generally by the numeral 68 secured to a bracket 69, which bracket 69 is secured to the rod 21 by bolts 71 (Fig. 2). A portion of the upper arm 59 is pivotal about a pin 72 and is held against excessive movement in one direction by an adjustable stop means 75 and biased in the other direction by a leaf spring 73. The pivotalportion of the arm 59 is used to control a valve, designated generally by the numeral 74 (Fig. 2) which in turn controls a fluid motor, designated generally by the numeral 76 (Figs. 14 and 18). The motor 76 in turn controls the backstop member 38 (Fig. 14) during the positioning of the tubular member 35 prior to the insertion of the mandrel 39 therein.

The tluid motor 76 which actuates the stop member 38 is longitudinally adjustably positioned centrally between the rods 36 and 37 by a cross member 56 slidable thereon and secured by pins 55 in apertures 6() in the rods 36 and 37. v

The clamping means designated generally by the numeral.49 and more clearly illustrated in Figs. 3 and 5 comprises two spaced parallel plates 77 and 73, plate 78 being in juxtaposition with the support member 24. The working parts of the clamping means 49 are positioned between the parallel plates 77 and 78. The clamping means 49 is spring-mounted on a base member 79 by springs 31-81 and also is supported laterally by springs 82-82 (Fig. 2) being placed between brackets il--S secured to the clamping means 49 and the rod means Z1 and 22. The base member 79 is secured to the support member 24 by suitable means. The clamping jaws, designated generally by the numeral 83, comprise a plurality of spring-mounted inserts 84 mounted in block members 86-86 having semicircular grooves 95 (Figs. 16 and 17) therein, the inserts 8L! having threaded cr serrated faces 87 thereon to contact the tubular member 35. T he block members 86--86 are reciprocated between the rod members 21 and 22 by the use of members 8S straddling the rod members 21 and 22 and secured to block members S9 and 91 by bolt means 92, the block members 89 and 91 being actuated by linkages designated generally by the numerals 93 and 94 and by two identical piston cylinder means 96 and 97 actuated by a common hydraulical source, the piston cylinder means 96 and 97 being pivotally secured to and between the plates 77 and 78 by cylindrical projections 98 on the piston cylinder means 96 and 97 in apertures 99 in the plates 77 and 78 to facilitate necessary oscillation of the piston cylinder means 96 and 97 during the actuation of the clamping means 49. The linkage 93 comprises links 101--161 secured to the block 89, by the use of a member 102 having cylindrical projections 10S-103 on opposing sides thereof which are positioned in apertures 10Q-160 (Figs. 3 and 5) in the links 101-101, the ends of the projections being slidable in grooves 10S-105 in plates 77 and 78, and links 106-106 which are pivotally secured to .the plates 77 and 78 by a pin 107 passing through apertures 1158-1613 in the links 1616-1116' and apertures 1179111 the plates 77 and 78, theflfi'nks-106-106' being held against lateral movement by a bearingl member 111 which is secured to and between theV platesV 77 and 78 by bolt means 112 (Fig. 5) and reinforced by the use of ridges 113 on the member 111 projecting in slots 1.14 in the vplates 77 and 78. Links 101e-101- are secured to the piston cylinder rod member 117 and links 166-106 by the use of a pin 118 passing through apertures therein. Links 116-116 are similarly secured to member 91 as described in regard to links 1111-101 being secured to member 89. Links 119-119 are secured to a slidable block 121 which is adjustable by the use of a screw 122 passing through the block 123 which is similarly secured between and to the plates 77 and 78 as member 111. The links 119-119 are secured to the block 121 by the use of a member 124 similar to member 1112. The slidable member 121 has projections 126-126 thereon to fit in raceways or slots 127-127 in the plate members 77 and '78 and is secured to the member 122 by the use of a plate 128 and screw means 129. The links 116-116 and 119-119 are secured to each other and to a piston cylinder rod member 130 by a pin 137 passing through apertures therein. The block members 86-89 and 86-91, and connecting means therefor, are guided by an inverted T-shaped rail 131 (Fig. 4) secured thereto by screws 132, and are slidably mounted in a corresponding raceway 133 in a block 134 secured between plates 77 and '78. The block 134 supports the clamping means 49 on the base 79 by spring members 81-81 which are adjustable by the use of screws 136-136.

A ilange 138 to be swaged on the tubular member 35 is positioned so that the cylindrical projections 140 extending from a flange pressure member 139 project through apertures in the flange. The flange 138' is held against the clamping means 49 by the ange pressure member 139 to which longitudinal force is applied by the hydraulic cylinder piston means 141 pivotally secured to the member 23 through a linkage designated generally by the numeral 142 and more specihcally illustrated in Figs. 7 and 8 wherein the rod member 143 of the piston cylinder assembly 141 is pivotally secured centrally between parallel plate members 1414-1411 by a pin 146 and by the use of spacers 147-147 thereon. The parallel plates 1414-1454 are pivotally and slidably mounted in L-shaped support members 148-148 which are secured to and between plate members 149 and 151 and secured to and upon the rod members 21 and 22 by keys 152-152 in keyways 153-153 in the supports 148-145 and the rods 21 and 22. The plate members 1441-144, are secured at the upper end (Fig. 4) thereof to block members 154-154 having bearing faces 156 secured thereto which are slidable in the raceways 1557- 157 of the support member 148-148 by the use of a pin 158. The piate members 1414-144 are spaced by the use of members 159 and 161 in opposing ends thereof. The linkage 142 is pivotally secured to al block member 162 by cylindrical projections 163-163 on opposing sides thereof and apertures 164-164 in the plates 144- 144, the block member 162 being slidably mounted on the mandrel 39 and secured to the pressure member 139 by a plurality of plunger rods 166 secured in the member 139 and slidably mounted in a plurality of apertures 176 (Fig. 9) in a heading punch, designated generally by the numeral 168, and in apertures in an abutting member, designated generally by the numeral 169, which is slidably mounted on the mandrel 39 and mounted on bearing members 17d-170 (Figs. l and l0) which reciprocate on rod members 21 and 22. The reverse movement of the pressure member 139 is limited by the use of an adjustable screw 171 mounted in member 172 (Fig. 4) which is secured to and between the plate members 14:4 by the use of screws 173, the adjustable screw 171 abutting another screw member 174 in a member 176 secured to andbetweenplate members 149A and 177 (Fig. l) therein.`

The hollow heading punch 168, slidably mounted on the mandrel 39, is actuated by a piston cylinder assembly 178, which is pivotally secured to and between the, plate members 149 and 151, by the application of force to intermediate members, designated generally by the numeral 179 (Figs. 1 and 3), through a linkage comprising links 181-181 which are pivotally secured to rod members 21 and 22 and plate members 149 and 151 by the use of pins 182-182. The links 181-181 abut and oscillate on endy bearing members 183-183'secured to thel support member 23 by the use of screws 184 and links 186-186, which are pivotally secured to the abutting member 169 by members 187-187 having cylindrical projections 18S-188 on one side thereof passing through apertures 189-189 in the links 186-186, which links oscillate in bearing members 191 which are secured to the abutting member 169. The links 181-181 and 186-186 are pivotally secured to each otherrand to a member 192 by pins 193, the member 192 being screw-threaded to the rod member 194 of actuating means 178. The abutting member 169,v which is actuated by thek piston cylinder means 178, also moves a ilange `retainer 196 to the proper position to prevent expansion of the flange 138 when longitudinal force is applied by the heading punch 168 to an end of the tubular member 35 to head or swage a portion thereof. The flange retainer 196 is secured to the abutting member 169 bythe use of bolts 175 and members 189, being in indentations 185 in the flange retainer, to facilitate the retraction of the ilange retainer 196.

yIn the sequence of operations ofthe swaging apparatus,

the fluid in the hydraulic system is pumped continuously from a supply tank 201 by a fluid pump 292 which is driven rby an electric motor 263 through a line having a pressure relief valve 204 to return the fluid to the tank 261. A portion of the iluid is directed from the pump 2G12 through port 206 in the slide of a pilot valve 207, which slide is normally held to the right by the spring 208, to a hydraulic cylinder 289 which holds the slide of a four-way valve 211 to the right to allow the remaining uid to pass through port'212 of the valve 211 and'return to the tank y 291. Any iluid which may be in the cylinder 213 will be exhausted through port 214 to the tank tube 35 is placed manually in the apparatus on a cross member 215, against the backstop 38 on one end of the tube 35, and on the block member 24 andvagainst normally closed forward stop members 57 and 58 at the opposing end `of the tube. Start button 216 (Fig. 13) isr actuatedto connect the voltage source 217 to the holding coil 218 to energize the same and thus simultaneously close the spring biased relay swingers 219, 221, 222, 223, and 224 mechanically connected to and operated thereby. It should be noted that the start button 216 must be helddown until the mandrel 39 has moved to the right, until subsequent operations take place as disclosed below, a suicient distance to close-a switch 226 so that 291'. The

the holding coil 218 will be energized by the -volt Y source 217 through the relay swinger 219, the switch 226, and the normally closed stop button 227. The closing of the relay swinger 223 will connect the power source 217 to solenoid 228 to energize the same to'actuate lubricating means (not shown) which automatically lubricates the moving parts of the swaging apparatus each time the start button 216 is pressed. The actuation of the relay swinger 224 will connect the power source 217 to the solenoidr 229 to energize the same, which' in turn actuates the slide of the'V pilot valve 207 (Fig. 14) to the left against a normalactuation to the right by the spring 208. The fluid from the'pump 202 will pass through port 231 to the hydraulicicylinder 213'to move the slide member of the four-way valve 211 to the left to-allow fluid to t pass from the pump 202 through port 232 to the pilot valve 233` andY four-way valve 234i The exhaust `huid 151 by screwsA 7 from the cylinder 209 will be directed through the port. 236 and thus to the tank 201. The slide of the pilot valve 233 is initially to the right since the switch 237 is initially closed to cause the power source 217 to be supplied to a solenoid 238 through relay swinger 221 at the time the swinger 221 was closed by the holding coil 218. AnyV fluid which may have been in the hydraulic cylinder 213 will be exhausted through port 214 to the tank 201. A portion of the fluid will be directed through port 239 to the hydraulic cylinder 241 which holds the slide mem-- ber of the valve 234 to the left to direct the remaining. fluid through port 242 to the forward sequence pressure valves 243, 244, 246, and 247 and valve 74. Any fluid which may have been in cylinder 248 will be directed through port 249 to the tank 201. The pressure sequencevalves 243, 244, 246, and 247 are set at such values that they will not be actuated until the fluid in the hydraulic system has attained a certain pressure above that which. is necessary to aetuate t-he backstop member 3S. Therefore, the fluid pressure directed to valve 74 will pass through port 251 and thus to the head end of cylinder 76- to actuate the tube to the left against'the backstop members 57 and 58, to move the slide of the valve 74 to the left against the normal actuation to the right by the spring 252 and to close the port 251 with the slide of the valve 74. Any fluid escaping from the rod end of cylinder 76 will pass through ports 253 and 254 to the tank 201. Any overrun of the slide will allow the fluid to` pass through port 253 to the rod end of cylinder 76 to move the tube to the right and thus accurately position the tube in a predetermined position. The projections. around the periphery of the slide of the valve 74 which close ports 251 and 253 are the same width as the ports 251 and 253, and thus cause accurate positioning of the: tube 35. Any lluid to the left or right of the slide of the valve 74 will be exhausted through ports 256 and 257, respectively, to tank 201. Upon accurate positioning of the tube 35 in a predetermined location, the slide of thevalve 74 will be positioned so as to prevent passage of the fluid through ports 251 and 253. The start button is released at this time, thus deenergizing solenoid 223 allowing the fluid to pass to the tank 201 to idle the. apparatus to permit manual placement of a flange 133 on projections 140 of the llange pressure member 139 (Fig. 1l). When the llange is properly placed in the apparatus the start button is again actuated and since the ports 251 and 253 in the valve 74 are closed, as discussed above, pressure will be built up in lines to actuate the valve 243 to allow fluid to pass to piston to insert the mandrel 39 into the tube 35. The movement of the mandrel will actuate the switch 226 (Figs. 13 and 14) so that the voltage source 21'/ will continue to energize the holding coil 21d after the start button 216 has been released. rlhe movement of the mandrel will simultaneously open switch 237 to deenergize the solenoid 238 which will permit the slide of valve 233 to be actuated by solenoid 253 to reverse the apparatus during the cycle or at the end of the forward portion of the cycle. The lluid pressure which actuates the fluid motor 43 associated with the mandrel 39 will also operate a high pressure switch 259 and the fluid escaping from the opposite end of the fluid motor 48 will actuate a low pressure switch 261, which switches 261 and 259 (Figs. 13 and 14) are connected in series to close a circuit containing the closed relay swinger 222 and the voltage source 217 to energize a solenoid 262 to operate a pilot valve (not shown) which in turn controls the three-way valve (not shown) which directs lubricating fluid from an independent source (not shown) to the mandrel 39 to lubricate vthe same during the insertion thereof into the tube 35. Stop switch 227 may be actuated at any desired time to completely stop the movement of the swaging apparatus. The actuation of the stop button 227 deenergizes the solenoid 229 and thus allows the slide of valve 207 to be returned to the right by the spring 208 and return the fluid from the pump 202 to the tank 201, thus idling the apparatus. At such time as the mandrel 39 has completed the forward motion, pressure is built up in the hydraulic circuit to operate a second pressure sequence valve 244 to allow tluid to be directed therethrough to the clamping cylinders 96 and 97 to clamp the tube 35 in the swaging apparatus. At the completion of the clamping operation, the lluid pressure in the hydraulic system is further increased to operate a third sequence valve 246 which allows the lluid to pass therethrough to a remotely-controlled check valve 263, through a pressure reducing valve 264 to the flange pressure member cylinder 141 to hold the llange 138 on the tube 35 against the clamping means 49 and to simultaneously direct lluid to the forward stop cylinder 68 to H retract stop members 57 and 58. Since the cylinder 68 for the stop members will actuate at a lower pressure than the flange pressure member cylinder 141, the stop members 57 and 5S will be retracted prior to any movement of the flange pressure member 139. At the completion of this operation, the fluid pressure in the hydraulic system is further increased to actuate a fourth sequence valve 247 to direct the lluid pressure to the heading cylinder 17S to actuate the heading punch 168 and swage the tube 35 to secure the flange 135 on the end of the tube 35. Cylinder 17S simultaneously moves the flange retainer 196 to the proper position to prevent expansion of the flange 138. The heading punch 168 travels a predetermined distance and actuates normally open springactuated switch 266 which connects the voltage source 217 to the solenoid 25S, which actuates the slide member of the valve 233 to the left to cause a portion of the fluid coming from the four-way valve 211 to be directed through port 267 to the hydraulic cylinder 243 to move the slide of the valve 234 to the right to allow the remaining fluid from the four-way valve 211 to pass through the port 263 of the valve 234, to reverse pressure sequence valves 262, 271, 272, and 273, and through the check valve 274, the normally open remotely-controlled valve 276, the pressure reducer 264 to the flange pressure member cylinder 141 to apply force to the llange 138 during a portion of the reversing cycle. Any lluid in the hydraulic cylinder 241 will be exhausted through port 277 of the pilot valve 233 to the tank 201. A reverse cycle may be started at any desired time by the application of force on the reverse button 27S which is in parallel with the main limit switch 266 (Fig. 13) associated with the heading punch 163, which switch 266 and button 278 are in series with the reverse solenoid 253 connected to the voltage source 217. The lluid pressure builds up in the hydraulic system to actuate the llrst reverse sequence valve 269 which in turn reverses the heading cylinder 178 to remove the slidable heading punch 163 away from the flanged tube 35, and thus permit the switch 266 to be opened by the spring return to deenergize solenoid 253 which will permit solenoid 23S to move the slide of valve 233 at any desired time. At the completion of the reversal of the heading cylinder 178, the lluid pressure is increased to operate a second sequence valve 271 to apply pressure through a pilot line to open the remotely-controlled check valve 263 and at the same time close the normally open spring-biased remote valve 276 to prevent the application of pressure on the head end of the llange pressure cylinder 141 and permit the fluid from the head end of cylinder 141 to escape through the check valve 263 and the check valve 254, in parallel with valve 246, to the tank 2121. Pressure is also directed to the rod end of the pressure pad cylinder 141 to retract the same. At the completion of this operation, the movement of which is limited by the adjustable screw 171 (Fig. 4) abutting the screw member 174, pressure in the hydraulic system is further increased to actuate a third sequence valve 272 to apply uid pressure therethrough to a fluid booster 279 to reverse the clamping cylinders 96 and 97 to remove the clamps 49 from the tube 35 and simultaneously direct pressure' to the head end of cylinder 68y to close the for'- wardstops 57 and 58. At the-completion of this operation, the fluid pressure in the hyd *'aulic system is further increased to operate the fourth sequence valve 273 to direct fluid pressure therethrough to the rod end of the mandrel cylinder 48 to remove the mandrel 39 from the tube 35 and at the same time apply pressure through the check valve 281 to the rod end of. the backstop cylinder 76 to retract the backstop member 33 tov allow removal of the tube 35. Any lluid which may be in the head end of cylinder 76 will be directed through ports 251 and 256 in the valve 74 and thus to the tank 201, since the slide of the valve 74 will be actuated to the left by the application of force on the stop member 57 by the tube 35 due to the retraction of the mandrel 39. As the mandrel 39y is retracted the limit switch 22o is opened to disconnect the voltage source 217 from the holding coil 213 to stop the apparatus and at the same time the movement of the mandrel closes switch 237 to permit energization ol' the solenoid 238 for additional operations. lt should be noted that any fluid which may be iri the portion of the hydraulic circuit which is used in the forward and reverse cycles, will be returned to the tank Zilli through the various check valves 284 in parallel with the various forward and reverse sequence valves and through ports 282 and 283 in the valve 234, respectively.

It should be noted that the llange pressure member 139 is necessarily held against the flange 138 during the removal of the heading punch 168 to prevent the flange 133 from being moved with respect to the swaged tube 35 by the ange retainer 196, which is simultaneously retracted with heading punch 16S, due to the high degree of frictional force between the flange 138 and the flange retainer 196 resulting from the expansive forces set up in the flange 138 during the swaging of the tube 35.

Since the inside diameter of the llange pressure member 139 is the same size as the outside diameter of the swaged portion of the tube 35, the flange pressure member 139 would not bear against any portion of the tube 35. Therefore, the forward stop members 57 and 58 are placed between the flanged pressure member 139 and the flanged tube 35 during the removal of the mandrel 39 from the tube 35 to prevent any tendency to move the flange with respect to the tube 35. The reversal of the flange pressure member 139 is limited by the adjustable screw 171 so that the flange pressure member 139 will serve as a stop for the forward stops 57 and 58 to bear against to hold the tube 35 against longitudinal movement during the removal of the mandrel from the tube 35.

In the swaging operation it is desirable to have` the speed of plastic flow exceed the rate of work-hardening in the metal to facilitate the formation of a headed portion on the tube and prevent the possibility of distortion in the tube due to unnecessary force being applied to overcome the work-hardening of the metal.

It is to be understood that the above-described arrangements are simply illustrativeof the application of the principles of the invention. Numerous other arrangements may be readily devised by those skilled in the art which will embody the principles of the invention and fall within the spirit and scope thereof.

What is claimed is:

l. A tube swaging apparatus comprising a fluid pump, means to actuate said pump, a plurality of valves to direct fluid pressure from said pump to a plurality of iluid distribution lines, forward sequence valves connected in said distribution lines to control forward operation of said apparatus, a servomechanism, a feed piston cylinder assembly `controlled by said servomechanism to position a tube .at a predetermined location, a stop means actuated by the tube to control said servomechanism, means to actuate said stop means, clamping means to clamp the tube, means to actuate said clamping means, a pressure booster associated with said clamping means to increase the fluid pressure on said clamping means, a

10 mandrelto' support the inside of the tube, meansto actuate said mandrel, a flange pressure member to positiona'y ange on the tube, member,

a limit switch associated withl and controlled by travel of said punch to reverse the cycle of operation of the apparatus, a mandrel lubricating means to lubricate said mandrel, a plurality of pressure switches `connected to one of said distribution lines operating said mandrelk to actuate said mandrel lubricating means,'and a plurality of reverse sequence valves connected in said distribution lines to control the reverse operation of the apparatus, said servomechanism, said feed piston cylinder assembly, said means to actuate said stop member, said means to actuate said clamping means, said means to actuate said mandrel, said means to actuate said ange pressure member and said means to actuate said punch all being connected to said fluid pump by said plurality of fluid distribution lines and actuated in a predetermined sequence by` the fluid being pumped therethrough.

2. A tube swaging apparatus comprising a fluid pump, means to actuate said pump, a plurality of valves to direct fluid pressure from said pump to a plurality of lluid distribution lines, forward sequence valves connected in said distribution lines to control forward operation of said apparatus, a servomechanism, a feed piston cylinder assembly controlled by said servomechanism to position a tube at a predetermined location, a stop means actuated by the tube to control said servomechanism, means to actuate said stop means, clamping means to clamp the tube, means to actuate said vclamping means, a pressure Vbooster associated with said clamping means to increase the fluid pressure on said clamping means, a mandrel to support the inside of the tube, means to actuate said mandrel, a llange pressure member to position a ange on the tube, means to actuate said flange pressure member, a heading punch to upset the end of the tube to secure the fiange to the tube, means to actuate said punch, a limit switch associated with and controlled by travel of said punch to reverse the cycle of operation of the apparatus, a mandrel lubricating means to lubricate said mandrel, a plurality of pressure switches connected to one of said distribution lines operating said mandrel to actuate said mandrel lubricating means, a plurality of reverse sequence valves connected in said distribution lines to control the reverse operation of the apparatus, said servomechanism, sai'd feed piston cylinder assembly, said means to actuate said stop member, said means to actuate said clamping means, said means to actuate said mandrel, said means to actuate said liange pressure member and said means to actuate said punch all being connected to said fluid pump by said plurality of fluid distribution lines and actuated in a predetermined sequence 'by the lluid being pumped therethrough, and means toapply pressure to the flange pressure member during a predetermined portion of the reverse cycle.

3. A tube swaging apparatus comprising a fluid pump, means to actuate said pump, a plurality of 'Valves to direct iluid pressure from said pump to a plurality of iiuid distribution lines, forward sequence valves connected in said distribution lines to control forward ioperation f said apparatus, a servomechanism, a feed piston cylinder assembly controlled by said servomechanism to position a tube at a predetermined location, a stop means actuated by the tube to control said servomechanism,

means to actuate said stop means, clamping means to clamp the tube, means to actuate said clamping means, a pressure booster associated with said clamping means to increase the fluid pressure on said clamping means, a mandrel to support the inside of the tube, means to actuate said mandrel, a flange pressure member to position a ange on the tube, means to actuate said flange pressure member, a heading punch to upset the end of the tube to secure the ange to the tube, means to actuate said means toA actuate said ange pressurel a heading punch to upset the end of the tube to. secure the flangeto the tube, means to actuate said punch,

l l punch, a limit switch associated with and controlled by travel -of said punch to reverse the cycle of operation-of the apparatus, a mandrel lubricating means rto lubricate said mandrel, plurality of pressure switches connected to one of said distribution lines operating said mandrel to actuate said mandrel lubricating means, a plurality of reverse sequence valves connected in said distribution lines to control the reverse operation of the apparatus, said servomechanism, said feed piston cylinder assembly, said means to actuate said stop member, said means to actuate said clamping means, said means to actuate said mandrel, said means to actuate said ilange pressure member and said means to actuate said punch all being connected to said duid pump by said plurality of fluid distribution lines and actuated in a predetermined sequence by the liuid being pumped therethrough, means to apply pressure to the ange pressure member a pre determined portion of the reverse cycle, and means to remove the pressure on the flange pressure member at a predetermined time during the reverse cycle.

4. A tube swaging apparatus comprising a fluid pump, means to actuate said pump, a plurality of valves to direct fluid pressure from said pump to a plurality of fluid distribution lines, forward sequence valves connected in said distribution lines to control forward operation of said apparatus, a servomechanism, a feed piston cylinder assembly controlled by said servomechanism to position a tube at predetermined location, a stop means actuated by die tube to control said servomechanism, means to actuate said stop means, clamping means to clamp the tube, means to actuate said clamping means7 a pressure booster associated with said clamping means to increase the fluid pressure on said clamping means, a mandrel to support the inside of the tube, means to actuate said mandrel, a llange pressure member to position a flange on the tube, means to actuate said ange pressure member, a heading punch to upset the end of the tube to secure the flange to the tube, means to actuate said punch, a limit switch associated with and controlled by travel of said punch to reverse the cycle of operation of the apparatus, a mandrel lubricating means to lubricate said mandrel, a plurality of pressure switches connected to one of said distribution lines operating said mandrel to actuate said mandrel lubricating means, av plurality of reverse sequence valves connected in said distribution lines to control the reverse operation of the apparatus, said servomechanism, said feed piston cylinder assembly, said means to actuate said stop member, said means to actuate said clamping means, said means to actuate said mandrel, said means to actuate said flange pressure member and said means to actuate said punch all being connected to said lluid pump by said plurality of fluid distribution lines and actuated in a predetermined sequence by the uid being pumped there through, a pressure reducer valve in one of said distribution lines to control pressure applied to the ange pressure member, a remotely controlled check valve in one of said distribution lines, a remotely controlled valve in one of said distribution lines, and means to close the remotely controlled valve and open the remotely controlled check valve to prevent pressure from being applied to the head end of the ange pressure member and permit drainage of the lluid in the same through said remotely controlled check valve to permit the flange pressure member to he retracted.

5. A heading apparatus for tubular members comprising a mandrel, a hollow punch slidably mounted on said mandrel, a bifurcated block member stradding said mandrel, pins positioned in apertures in the furcations of said block member, a connecting member secured to said block member, a pivotally mounted fluid motor actuating said connecting member, a plurality of links pivotally secured to said bifurcated member by said pins, a stationary bearing, a movable bearing attached to said hollow punch, a group of said links having the ends thereof opposite the ends secured to said pins oscillating in said stationary bearing, and the remaining links having the ends opposite the ends secured to said pins oscillating in said movable bearing whereby upon actuation of said fluid motor said hollow punch is moved along said mandrel and upsets the end of a tubular member.

6. Apparatus for securing a llange to a tubular member comprising a hollow mandrel having apertures ad- ,iacent the end thereof, means to lubricate said mandrel by applying a lubricant through the apertures therein, a fluid motor to insert said mandrel into the tubular member, a plurality of reciprocating clamping members, a plurality of pivotally mounted lluid motors to actuate said clamping members to hold the tubular member against longitudinal movement, a flange positioned about the tubular member adjacent one end thereof, a fluid motor to move the tubular member to a predetermined position, a servomechanism to control the actuation of said last-mentioned fluid motor, a pivotally mounted stop member engaging the end of the tubular member and actuated thereby, to actuate said servornechanism, a pivotally mounted fluid motor, a link pivotally secured at one end thereof to said last-mentioned fluid motor and pivotally and slidably secured at the opposing end thereof, means movable in a straight line by said link to urge the 'liange against said clamping members to prevent longitudinal movement of the ange, means to prevent lateral movement of the flange, a hollow heading punch slidably mounted on said mandrel to apply force to the end of the tubular member to upset an end thereof, a bifurcated block member, a pivotally mounted fluid motor having a piston rod, said last-mentioned fluid motor connected to said heading punch and said last-mentioned means by the use of a plurality of links pivotally secured to said bifurcated member attached to said piston rod of said last-mentioned fluid motor, a stationary bearing, and a plurality of links secured to said stationary bearing and to said bifurcated member to control the pivoting of said last-mentioned motor during the actuation thereof.

References Cited in the iile of this patent UNITED STATES PATENTS 469,784 Hall Mar. 1, 1892 1,193,078 Scott Aug. 1, 1916 1,433,880 Faucher Oct` 3i, 1922 1,457,579 Kranz lune 5, 1923 1,677,874 Smith luly 17, 1928 1,804,003 Fantz May 5, 1931 1,955,119 Fantz Apr. 17, 1934 1,997,997 Diescher Apr. 16, 1935 2,027,406 Spatta ian. 14, 1936 2,212,688 Jones Aug. 27, 1940 2,341,602 Dewey Feb. 15, 1944 2,345,207l Mansfield Mar, 28, 1944 2,438,999 Hartley et al. Apr. 6, 1948 2,515,841 Stuart July 18, 1950 2,618,842 Gridley Nov. 25, 1952 

